Diamonds are the hardest naturally occurring rocks on the planet, and they form deep within our Earth. They are these incredible stones which people use to make wheels for grinding things down like metal and glass. Hundreds of diamonds are meticulously assembled, with a special adhesive called resin, to create a one-of-a-kind and high-performance tool known as a resin bond diamond wheel. This is very practical because it essentially combines both the strength of diamonds with the adhesive power of resin.
Interesting fact: diamonds are the dense hardest minerals in the world. Yes, it’s true! Diamonds have great hardness, which makes them suitable for grinding hard material. When a resin bond diamond wheel, it is possible to grind glass, ceramics and other harder metals. How does this work? As the diamonds on the wheel touch the material, they break off little pieces. This process gives the material its finer and smoother structure which allows much easier of a shaping or preparation for other purposes.
At times, while filing or grinding, your tool may not perform as planned. In such conditions, utilizing a resin bond diamond wheel can indeed enhance its functionality. Diamonds are this strong that they can even sharpen and re-shape other tools. So for example when the tool gets dull due to using you can take a resin bond diamond wheel and will re shape it. This ensures that you leave your dull tools out there less often, ultimately saving time and money over the years!
Getting to polish or finish a material to shine and smooth is needed in some jobs. That would require a resin bond diamond wheel, which works really well for this type of work. When the wheel spins, small diamonds in it leave scratches on the surface of the material but at such a microscopic level that you have to use a microscope to see them. This means that the surface becomes quite smooth, almost polished so in turn the appearance is a very clean high quality look!
Step 1: Making a resin bond diamond wheel is not easy! It occurs in two stages, firstly the diamond particles are selected according to their dimensions and morphology. And, the correct size is really important here to have the wheel function at its best After that, those diamond pieces are blended into resin which is strong glue to keep all of them in put. The mixture is then moulded and pressed under high pressure and heat. This process gives the mixture a wheel shape. In the end, some special chemicals are used to ensure that the diamonds stick perfectly to the resin. This resulted in a super strong, long-lasting durable wheel ready for a wide range of grinding and shaping jobs.
Have you ever used a tool to cut an extremely rigid surface, maybe like scraping across metal or banging on diamond? It can be quite a challenge! However, using a resin bond diamond wheel, can cut right through the hard substrate more easily. That's because the diamond bits in the wheel are hard enough to cut through even the toughest materials easily. This is why a lot of professionals using harder materials regularly prefer to use grinder disc diamond.
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